NEW Boiler is JUNK!!
#6217702
04/15/18 01:25 AM
04/15/18 01:25 AM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
Well, Canvasback is NOT HAPPY!!! Got up this Morning and went down in the Basement to turn the Breaker on for the Boiler. It was set at 65 last night, but the Temp read 75. Shouldn't fire up, but it did.. Constantly! Then I turned it off at the Thermostat. same thing. So, I shut it off in the Basement . Tonight after Supper, It was set to 70, but read 74. Bedrooms have water in the Radiators , but no heat. Same for the Bathroom. Living room and Office are the only radiators that have heat. Bled all the Radiators again tonight. Just water, no air in lines. What the heck is causing this ? They have been out 5 times to repair a NEW BOILER!! NOT HAPPY !!
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6217749
04/15/18 06:29 AM
04/15/18 06:29 AM
|
Joined: Feb 2007
Posts: 1,192 Goldsboro, NC
John C
trapper
|
trapper
Joined: Feb 2007
Posts: 1,192
Goldsboro, NC
|
Is the thermostat wired to the boiler or the pump? Most boilers maintain temp (or pressure if they’re steam) and the zone valves r pump is controled by the thermostat.
More Cowbell
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Boco]
#6217768
04/15/18 07:08 AM
04/15/18 07:08 AM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
Might be the bladder tank full of gunk. The little round pressure tank on the Boiler, or the Pressure tank for my water well?
|
|
|
Re: NEW Boiler is JUNK!!
[Re: greenetrapper]
#6217774
04/15/18 07:13 AM
04/15/18 07:13 AM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
I don't understand. You say it is set for 70 bit reeds 74 . That means your t stat is satisfied and should not be calling . It was set for 70, but read 74 . I had the wall Thermostat turned to the off position, but the boiler was still firing up. New batteries in the Thermostat.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6217796
04/15/18 07:56 AM
04/15/18 07:56 AM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
If a normally closed valve is left open(happens at time of service) the a system will gravity heat(hot water rises rises and cool water sinks) giving warm heat when not called for by the thermostat. If a normally open valve is closed then you could get no heat when there is a call for it by the thermostat. happens a lot on service calls.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6217822
04/15/18 08:27 AM
04/15/18 08:27 AM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Canvasback, what were they there for the other 5 times and what did they tell you they do to the system? There are a few possibilities as to what is wrong as mentioned by the guys already. Let us know what you fins out.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Charles2]
#6217891
04/15/18 09:29 AM
04/15/18 09:29 AM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
Canvasback, what were they there for the other 5 times and what did they tell you they do to the system? There are a few possibilities as to what is wrong as mentioned by the guys already. Let us know what you fins out. Replaced a Tayco Circulator Pump 3 pumps burned out . Each lasting no more than 1 Month. 2 times the repairman came out because boiler would only fire up for 5 minutes , reach 196 and then shut down. Each time, they drained the system and did some adjusting of the Boiler. The old red Flo Control valve , which is original to the house, that was giving the new boiler fits. Repairman left it in a permanent open position, so it would not burn out the Circulator pump again. 2nd last time repairman was here, he replaced that cracked copper pipe , drained and flushed out the whole hot water system twice. Boiler, radiators and all the pipes. Must have drained and pumped back in at least 500 gallons of water. Repairman wanted to flush as much stuff out of the old Cast Iron Pipes and Radiators , as he could. He also replaced some pressure part that maintains the water pressure in tank. Last time repairman was here, They adjusted the electronic controller, lowered and straightened the Vent Pipe. Also cleaned up the bad solder job. There was a lot of solder that ran down the pipe that replaced the cracked pipe.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: greenetrapper]
#6217893
04/15/18 09:30 AM
04/15/18 09:30 AM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
Is it an old t87f with a Mercury bulb? if it is the heat anticipator it needs to be set or changed out to a digital thermostat Brand new Honeywell 7 Day electronic Thermostat on the wall.
Last edited by Canvasback2; 04/15/18 09:31 AM.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: tbn]
#6218034
04/15/18 11:39 AM
04/15/18 11:39 AM
|
Joined: Feb 2007
Posts: 861 Michigan
Northcountry
trapper
|
trapper
Joined: Feb 2007
Posts: 861
Michigan
|
I'm not in the HVAC trade but I've de-bugged and repaired my share over the years. I design and build electronics, from very simple to very complex. When trying to understand and repair someone elses design, sometimes its best to strip it down and then slowly add components/features back, one by one, until something doesnt work right.
I dont know if you have a separate thermostat on every zone, but if you do, then I'd suggest unhooking them all. Let the radiators cool down. Then hook one up at a time, and confirm that its radiator(s) are working as expected. As a matter of fact, check them all- even the ones that shouldnt be effected by the test. You should come to a point where the zone being tested, isnt being controlled properly, then you can focus on it.
If you only have one digital/programmable thermostat, you should probably power it down (unhook it from all sources of power) and then re-connect, to re-boot it. Maybe reset to factory defaults, if its user manual explains how.
I have a 7-zone hydronic system and thats how I would begin, anyway.
-NC
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218071
04/15/18 12:16 PM
04/15/18 12:16 PM
|
Joined: Sep 2010
Posts: 6,588 NC, Orange Co.
QuietButDeadly
trapper
|
trapper
Joined: Sep 2010
Posts: 6,588
NC, Orange Co.
|
Sounds like your boiler system is smarter (higher tech) than your service folks. Probably something simple but if they have not figured it out after 5 or more trips, sounds like it is above their pay grade.
Life Member: NCTA, VTA, NTA, TTFHA, MFTI Member: FTA NRA NWTF
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218075
04/15/18 12:22 PM
04/15/18 12:22 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
If I understand correctly, you have 1 stat, 1 circulator and a flow control valve that is manually set to open due to it is sticking closed causing previous circulators to burn out. The open flow control valve is usually closed and opens when pressure from circulator pushed water through.......should be closed otherwise unless circulator has a built in one (IFC). The water feeder was likely replaced because it may have been sticking and not adding water when it was supposed to......but when the system is already up to pressure it should not be needed. By description of faults noted, the system is gravity feeding on off cycle so some radiators heat.....usually the closest to the boiler and supply header heat with out circulator. You usually won't have much air lock problems on a cast iron radiator system because they are high and capture the air while still allowing circulation. Modern installations are piped differently. Pictures would definitely be helpful.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218098
04/15/18 12:57 PM
04/15/18 12:57 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
I wanted to be sure I was clear, an open flow check will cause gravity heat......heat without a call from the thermostat.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218104
04/15/18 01:00 PM
04/15/18 01:00 PM
|
Joined: Dec 2006
Posts: 7,521 WI>>>MN >>>WI
T-Rex
trapper
|
trapper
Joined: Dec 2006
Posts: 7,521
WI>>>MN >>>WI
|
It might not work, but, it looks pretty.
Was it designed by Italians?
Man who mistake shillelagh for fairy wand; see pixie dust, also.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218105
04/15/18 01:00 PM
04/15/18 01:00 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Can you show picture of flow check and piping around boiler?
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218127
04/15/18 01:20 PM
04/15/18 01:20 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
This is piped according to older piping instructions, probably for ease of boiler change out for the installers. I am not a fan of that loop back on the supply piping where the expansion tank is.......in my opinion that is quite a bit of friction loss (pressure loss) to circulation. I believe that I would have eliminated that reverse bend in the piping.........but that what I would have done and does not mean it would not work properly. Also, I would have installed the circulator on the other side of the expansion tank, pumping away from the tank for the best circulation pressure on the circuit. I DO NOT want to pick apart the work of another HVAC person......just adding my 2 cents. I am curious to how the system is set up......such as 1 perimeter pipe with a supply and return from each radiator after the flow check?
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218134
04/15/18 01:25 PM
04/15/18 01:25 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
I would have replaced that flow check......just because of age. It is like have new shoes but using old laces.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: randyt]
#6218140
04/15/18 01:31 PM
04/15/18 01:31 PM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
can you post up a photo of your system? What kind of boiler is it?, model number and brand. You mention you have old cast iron radiators. Did they use rhomar system cleaner? Does the system have a strainer and a high efficiency air purger? does it have proper pumping away principles? 95 percent of problems with new systems are installer related. Lennox GWB8-075E-3
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Charles2]
#6218144
04/15/18 01:36 PM
04/15/18 01:36 PM
|
Joined: Jul 2016
Posts: 3,928 NY
Canvasback2
OP
trapper
|
OP
trapper
Joined: Jul 2016
Posts: 3,928
NY
|
I would have replaced that flow check......just because of age. It is like have new shoes but using old laces. That old red flow control thing above the Boiler, is original to the house . House originally had a coal fired boiler with an indirect water heater that the Boiler would heat . They got rid of that after they switched to a gas fired boiler, and gas hot water heaters. The red flow control is the thing they set into a permenant open position, so the circulator pump would not burn out. That old flow control must be at least 100 years old.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218148
04/15/18 01:39 PM
04/15/18 01:39 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
I would have piped the supply straight up from the boiler then over towards where the flow check is. Then horizontally, I would have installed the expansion tank and feeder as Randy T has said. Then after the 90 elbow would go the circulator and flow check before connecting at the first cast 90 elbow. Isolation flanges on circulator and ball valve vertically above the boiler supply port. With a large supply main, there can be circulator short cycling due paid temperature changes as the cold in the main returns to the boiler.......just an observation.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218151
04/15/18 01:42 PM
04/15/18 01:42 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
The flow control is supposed to be closed to prevent gravity heating........that is its function. If it is not working correctly then it should be changed.......like on the service call that they decided to leave it open.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218160
04/15/18 01:46 PM
04/15/18 01:46 PM
|
Joined: Apr 2015
Posts: 115 Michigan
randyt
trapper
|
trapper
Joined: Apr 2015
Posts: 115
Michigan
|
wonder how many btus the new boiler is, looks like 1 1/4 copper which is only good for around 130 thou btus. I'm not familar with that brand, it is probably made by a boiler manufacturer for lennox, maybe dunkirk. Beings it has cast iron radiators perhaps a bypass is needed at the boiler to prevent to cool of water coming back on the return. The nice thing about the grundfos up 15-58 circ is it is three speed and the speed could be adjusted for a 20 degree differential. I'm sure they will get to the bottom of the problem, it does them no good not to.
Last edited by randyt; 04/15/18 01:48 PM.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218163
04/15/18 01:49 PM
04/15/18 01:49 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Randy T I agree on the boiler cleaner. They flushed a lot of water to try and achieve the same thing. The circulator with IFC I also agree.....the photo of the new circulator doesn't look like it has the sticker indicting it has one. 3 speed circulator might be a better option on this installation.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218169
04/15/18 01:52 PM
04/15/18 01:52 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
RandyT you have been around the block a time or two. A bypass is the usual way to temper the boiler water to prevent shock and circulator short cycling. well done!
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218184
04/15/18 02:02 PM
04/15/18 02:02 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Without a doubt there is build up in the older part of this system. The 3 speed circulator is a wise choice as is its placement in the supply main. The piping arrangement that is more straight along will also reduce the friction loss. The time of installation would have been an ideal time to address this so there would be minimum complaints and call backs.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218195
04/15/18 02:08 PM
04/15/18 02:08 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Me too! I would prefer to learn from the mistakes of others.......but my learning curve is too long!
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218206
04/15/18 02:26 PM
04/15/18 02:26 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
How long you been in this trade?
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218249
04/15/18 03:30 PM
04/15/18 03:30 PM
|
Joined: Jan 2013
Posts: 1,964 Pillager, Minnesota
patfundine
trapper
|
trapper
Joined: Jan 2013
Posts: 1,964
Pillager, Minnesota
|
Is it an old t87f with a Mercury bulb? if it is the heat anticipator it needs to be set or changed out to a digital thermostat Brand new Honeywell 7 Day electronic Thermostat on the wall. I bought a honeywell 7 day last fall for my garage. It worked for a week and died. New batteries, and it would work for a few minutes. took it back to the store, and they said there was a problem with them. they had a whole box of them that had been returned.
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218377
04/15/18 05:45 PM
04/15/18 05:45 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Randy I thought you had a lot of experience by your responses. I worked with my Grandfather who was a master plumber in Phila in the 70s and I took Vo tech also. I started in 87 after 6 years in the Army and a couple of years trying to find my way. Been a pleasure conversing with you......you are a smart and knowledgeable man.
Last edited by Charles2; 04/15/18 05:47 PM.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218383
04/15/18 05:49 PM
04/15/18 05:49 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Greene Trapper, protect those knees and all of those valuable parts.........they need to last as long as possible.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218389
04/15/18 05:53 PM
04/15/18 05:53 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Back to the original post.......Canvasback how your system operating? I would make another call to your HVAC company. I believe that you paid for a professional boiler change out that should guarantee proper and safe operation. I don't believe you are there yet.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218419
04/15/18 06:26 PM
04/15/18 06:26 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
I think that I would still put the call in to your installer and tell him what is going on. It still is not working as it should. I believe you will find that the gravity heat will persist in the same radiators as before, after tstat set back due to reasons discussed in the responses to your post. That open flowcheck needs to be addressed if no internal flowcheck exists............it doesn't appear there is one as there would be a IFC notice in the circulator. Just my opinion.
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218422
04/15/18 06:27 PM
04/15/18 06:27 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
Until that repairman fixes this condition......tell him he needs to haul the wood and ash for you!
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218424
04/15/18 06:29 PM
04/15/18 06:29 PM
|
Joined: Feb 2017
Posts: 225 PA
Charles2
trapper
|
trapper
Joined: Feb 2017
Posts: 225
PA
|
What is your closest city and how far from it?
Charles2Trap
|
|
|
Re: NEW Boiler is JUNK!!
[Re: Canvasback2]
#6218469
04/15/18 07:26 PM
04/15/18 07:26 PM
|
Joined: Apr 2015
Posts: 115 Michigan
randyt
trapper
|
trapper
Joined: Apr 2015
Posts: 115
Michigan
|
thanks for the comments Charles2, it has been a pleasure. from your responses you are knowledgeable as well
Last edited by randyt; 04/15/18 07:27 PM.
|
|
|
|
|