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Re: 9.9 Mecrury outboard fuel issues [Re: Finster] #8145134
05/26/24 06:51 PM
05/26/24 06:51 PM
Joined: Apr 2009
Posts: 285
alaska
T
trapped4ever Offline
trapper
trapped4ever  Offline
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Joined: Apr 2009
Posts: 285
alaska
Fuel pump diaphragm looks to be showing behind the plate on the side of the carburetor, with the Phillips head screws holding the plate on. So the fuel pump is integrated as a side mounted version, right on the side of the carburetor. Find your model number or serial number, and go to boats.net, you should be able to find a carb schematic, and available parts list there.

Re: 9.9 Mecrury outboard fuel issues [Re: trapped4ever] #8145147
05/26/24 07:13 PM
05/26/24 07:13 PM
Joined: Mar 2013
Posts: 17,128
Fredonia, PA.
Finster Offline OP
trapper
Finster  Offline OP
trapper

Joined: Mar 2013
Posts: 17,128
Fredonia, PA.
Originally Posted by trapped4ever
Fuel pump diaphragm looks to be showing behind the plate on the side of the carburetor, with the Phillips head screws holding the plate on. So the fuel pump is integrated as a side mounted version, right on the side of the carburetor. Find your model number or serial number, and go to boats.net, you should be able to find a carb schematic, and available parts list there.

That was all rebuilt when I rebuilt the carb (Was having the same problem before rebuild) I guess I could rebuild it again if you think it's the problem.


I BELIEVE IN MY GOD, MY COUNTRY AND IN MYSELF.
Re: 9.9 Mecrury outboard fuel issues [Re: Finster] #8145149
05/26/24 07:14 PM
05/26/24 07:14 PM
Joined: Sep 2020
Posts: 1,062
Missouri
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Osagan Offline
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Osagan  Offline
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Joined: Sep 2020
Posts: 1,062
Missouri
Originally Posted by Finster
This picture is where the fuel line connects to the carb. The only thing behind this point is a filter and the quick disconnect. If you see a fuel pump in this picture please tell me.

[Linked Image]




Yup. There it is. Like Trappede4ever said. See the diaphragm underneath the aluminum plate with the phillips head screws?
That gas hose looks soft.

https://www.marineengine.com/parts/...00-thru-0t979999-usa/carburetor-assembly

That link I sent you is kinda generic, just for the picture value. For Merc parts you need to get BOTH the serial number and the model number.

Re: 9.9 Mecrury outboard fuel issues [Re: Finster] #8145171
05/26/24 07:35 PM
05/26/24 07:35 PM
Joined: Mar 2007
Posts: 8,947
Central MN, sort of old
MnMan Offline
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MnMan  Offline
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Joined: Mar 2007
Posts: 8,947
Central MN, sort of old
Had a similar issue recently with an older 15 HP Evinrude. Tried everything involving filters and fuel and had to keep squeezing bulb to maintain speed. Replaced fuel pump and problem was solved. Yes, I see your fuel pump like others have mentioned. I'd be willing to bet if you can replace it, your problem will go away.


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Re: 9.9 Mecrury outboard fuel issues [Re: Finster] #8145173
05/26/24 07:36 PM
05/26/24 07:36 PM
Joined: Mar 2013
Posts: 17,128
Fredonia, PA.
Finster Offline OP
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Finster  Offline OP
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Joined: Mar 2013
Posts: 17,128
Fredonia, PA.
I ordered the parts. They Ain't cheap. around $70 so I hope this fixes it. I'm hoping I can fix this without pulling the carb because it's a pain in the rump. However, it looks like I'm going to have too.


I BELIEVE IN MY GOD, MY COUNTRY AND IN MYSELF.
Re: 9.9 Mecrury outboard fuel issues [Re: Finster] #8145220
05/26/24 08:47 PM
05/26/24 08:47 PM
Joined: Dec 2008
Posts: 8,326
Manitoba
N
Northof50 Offline
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Northof50  Offline
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Joined: Dec 2008
Posts: 8,326
Manitoba
Ethanol fuel does in another......need I say any more.
The gaskets just do not like it at all over time.

Re: 9.9 Mecrury outboard fuel issues [Re: Finster] #8145358
05/27/24 03:33 AM
05/27/24 03:33 AM
Joined: Apr 2009
Posts: 285
alaska
T
trapped4ever Offline
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trapped4ever  Offline
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Joined: Apr 2009
Posts: 285
alaska
When you have your carb apart, check and make sure your float is sitting level. You also might want to pressure test the needle/ seat, to make sure they aren't the issue. I had a newer 4 stroke with 3 carbs display similar symptoms. After ruling out a lot of other options, I finally figured out the all plastic carb floats (no brass hinge arm to bend for adjustment) had warped, sitting high, and causing my issues. I has to order new floats, and wait for arrival, since the all plastic ones cannot be adjusted.

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