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The 9.9 Mercury saga UPDATE Solved? #8152837
06/10/24 04:33 PM
06/10/24 04:33 PM
Joined: Mar 2013
Fredonia, PA.
Finster Offline OP
trapper
Finster  Offline OP
trapper

Joined: Mar 2013
Fredonia, PA.
I think I finally go this little terror figured out. So from my last post, this was not sucking fuel. It's been a long road leading me back into a big circle, but I think it's solved. Let's go in chronological order here.
1. Motor wasn't sucking fuel.
2. Replaced the old fuel lines, sometimes it's only a pin hole that ruins your day.
3. Motor still not sucking fuel
4. Ordered a gasket set (aftermarket), rebuilt the carb and reinstalled.
5 Motor still not sucking fuel
6. Ordered a new o-ring and filter for the inline filter, and replaced.
7. Motor not sucking fuel.
8. Ordered a new fuel filter housing in case the old one has a small crack I didn't see, and installed.
9. Motor still not sucking fuel.
9. Ordered another after market gasket set and rebuilt the carb for a second time. I also replace all the vacuum likes.
10. Motor still not sucking fuel.
11. Ordered and installed a new reed block in case there was a pin hole in the built in rubber gasket on the reed block.
12. MOTOR STILL NOT SUCKING FUEL!
13 Bought a brand new total carb rebuild kit from Mercury for $120 and rebuilt the carb for a third time, and installed.
14 It now seems that the boat is sucking fuel. She's running a little rough, but I've been messing with this now for weeks. I think it needs to be run wide open for a while and then a final adjustment.

So, lesson learned. Don't cheap out on crappy gaskets. The mercury gaskets were much better quality but 3 times the price. I tried to save a few dollars and wound up spending hundreds, not to mention my time and sanity. I believe it was the crappy gasket sets that played with my head. Thinking the carb was eliminated as the issue when it was not. Well, at least everything is new now so if this is finally fixed, I may not have any issues for a while. It's been a great motor and this is the first thing to ever go wrong with it. I can tell you one thing, I can take a carb off a mercury 9.9 in about 5 minutes blindfolded! I'll give this a test run in the next few days and then maybe Erie for walleye. If anyone is interested, I'll be selling fresh walleye fillets for abound $500 a pound. grin

Last edited by Finster; 06/10/24 04:40 PM.

I BELIEVE IN MY GOD, MY COUNTRY AND IN MYSELF.
Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8152869
06/10/24 05:50 PM
06/10/24 05:50 PM
Joined: Feb 2015
Iowa
T
trapdog1 Offline
trapper
trapdog1  Offline
trapper
T

Joined: Feb 2015
Iowa
Glad you got it figured out, Finster.
I've got a 9.9 made in 1976. It's been through 2 or 3 water pumps, but otherwise no problems.

Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8152871
06/10/24 05:54 PM
06/10/24 05:54 PM
Joined: Dec 2006
Three Lakes,WI 73
C
corky Offline
trapper
corky  Offline
trapper
C

Joined: Dec 2006
Three Lakes,WI 73
If I had the nerve to figure out what they cost me $ 500/Lb. for walleye fillets is probably a bargain. LOL


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Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8152872
06/10/24 05:57 PM
06/10/24 05:57 PM
Joined: Nov 2013
texas
L
la4wd54 Offline
trapper
la4wd54  Offline
trapper
L

Joined: Nov 2013
texas
We had one but always called it a 9.8. Who knew huh? It got dunked under water twice but we revived it both times. Had a lot of fun w that little motor.

Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8152873
06/10/24 05:57 PM
06/10/24 05:57 PM
Joined: Nov 2017
West Central MN
20scout Offline
trapper
20scout  Offline
trapper

Joined: Nov 2017
West Central MN
Fresh fuel and a shot of Starton fuel additive can't hurt. Lessons can get expensive once in a while but glad you got her back on line.


Common sense is a not a vegetable that does well in everyone's garden.
Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8152935
06/10/24 08:34 PM
06/10/24 08:34 PM
Joined: Apr 2022
Wisconsin
G
Guss Offline
trapper
Guss  Offline
trapper
G

Joined: Apr 2022
Wisconsin
I have a 9.9 and all to get it to run good was clean the carb.

Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8152984
06/10/24 10:18 PM
06/10/24 10:18 PM
Joined: Jan 2014
Virginia
5
52Carl Offline
trapper
52Carl  Offline
trapper
5

Joined: Jan 2014
Virginia
Nice work captain. Most lesser mechanics give up way before you did.

Re: The 9.9 Mercury saga UPDATE Solved? [Re: Finster] #8153059
06/11/24 07:14 AM
06/11/24 07:14 AM
Joined: Mar 2013
Fredonia, PA.
Finster Offline OP
trapper
Finster  Offline OP
trapper

Joined: Mar 2013
Fredonia, PA.
Another major issue with this motor is that it's a 1998. Seems like that's an odd ball year. I guess you could say a transitional year. Parts are harder to find for this motor. 1999+ is easy and 1997 or earlier are everywhere. Naturally, I have some red-headed stepchild.


I BELIEVE IN MY GOD, MY COUNTRY AND IN MYSELF.
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