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CO2 regulator freezing during use #8472733
09/19/25 07:23 PM
09/19/25 07:23 PM
Joined: Aug 2021
Tennessee
T
TNADC Offline OP
trapper
TNADC  Offline OP
trapper
T

Joined: Aug 2021
Tennessee
I posted this earlier and I'm reposting for any new visibility. I have tried the suggestions but still get dry ice on my regulator during the euthanization process. My process is as follows; 10 pound CO2 tank in an insulated cooler with additional towels wrapped around it. it is in a milk crate attached to the bed of my truck. I run the hose into my 189 liter chamber and pump 12 lpm in for 16 minutes. I then dial back to positive pressure for an additional 16 minutes. Around the 4 minute mark i see ice starting to form on the regulator. By the end of the initial 16 minutes, it appears like there is dry ice in my hose. The regualtor output needle jumps. I do drive job to job while this process is taking place but it does not seem to matter.

Any more suggestions on what I'm doing wrong would be appreciated.

Re: CO2 regulator freezing during use [Re: TNADC] #8472796
09/19/25 09:39 PM
09/19/25 09:39 PM
Joined: Oct 2011
Schenectady, NY
E
EatenByLimestone Offline
trapper
EatenByLimestone  Offline
trapper
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Joined: Oct 2011
Schenectady, NY
https://trapperman.com/forum/ubbthreads.php/topics/8329792/2

Here’s the old thread so folks don’t have to search!

So working off the pressure drop causing a decrease in temperature theory:

You mentioned that the full tank doesn’t freeze up. Have you found this to be generally true?

If you need 1lb of CO2 each time and often do 4 a day, you’re really emptying a tank. I suppose the first thing to verify is that you are getting a full 10lbs of gas in your tank. It seems like there’d have to be some room for expansion? Maybe 9lbs of CO2? If you’re not getting 9, the % drop is much greater!

1/9 is 11.1% of tank volume used
1/8 is 12.5%
1/7 is 14.3%
1/6 is 16.7%

Total 54.6% of the tank is used up in 4 uses. Where the use on the full tank doesn’t drop the psi much, each use after that really increases the weight taken out. That will really lower the psi on the tank, lowering the temperature of the gas and causing any moisture to freeze.

If you went to a 20lb tank:

1/18 is 5.6%
1/17 is 5.9%
1/16 is 6.3%
1/15 is 6.7%

The tank is used up much slower. The PSI will not drop as fast in 4 uses, so temperature will not go as low. Eventually it will, but you’ll have a much longer trouble-free period.


Re: CO2 regulator freezing during use [Re: TNADC] #8473065
Yesterday at 01:37 PM
Yesterday at 01:37 PM
Joined: Dec 2006
St. Louis Co, Mo
B
BigBob Offline
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Joined: Dec 2006
St. Louis Co, Mo
Likely it's not "Dry Ice", It's water vapor freezing on the metal parts that the liquid/gas CO2 is passing thru. I don't see what the problem is having it form?


Every kid needs a Dog and a Curmudgeon.

Remember Bowe Bergdahl, the traitor.

Beware! Jill Pudlewski, Ron Oates and Keven Begesse are liars and thiefs!
Re: CO2 regulator freezing during use [Re: BigBob] #8473114
Yesterday at 04:10 PM
Yesterday at 04:10 PM
Joined: Aug 2021
Tennessee
T
TNADC Offline OP
trapper
TNADC  Offline OP
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Joined: Aug 2021
Tennessee
Originally Posted by BigBob
Likely it's not "Dry Ice", It's water vapor freezing on the metal parts that the liquid/gas CO2 is passing thru. I don't see what the problem is having it form?



My concern is the output side gauge begins to jump higher than lower as if the spring is freezing. I'm hoping it is nothing to be concerned with.

Re: CO2 regulator freezing during use [Re: TNADC] #8473121
Yesterday at 04:36 PM
Yesterday at 04:36 PM
Joined: Dec 2006
St. Louis Co, Mo
B
BigBob Offline
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Joined: Dec 2006
St. Louis Co, Mo
I remember when working in industry, 50 some yrs a machinist, an old man in the shop had that problem with an Argon tank. He coated the parts with heavy grease to keep the water vapor off it. DO NOT PUT GREASE OR OIL ON AN OXYGEN GAGE/TANK OR ANYTHING WITH IT. pure O can make the petroliem base material flash fire.


Every kid needs a Dog and a Curmudgeon.

Remember Bowe Bergdahl, the traitor.

Beware! Jill Pudlewski, Ron Oates and Keven Begesse are liars and thiefs!
Re: CO2 regulator freezing during use [Re: TNADC] #8473184
Yesterday at 08:23 PM
Yesterday at 08:23 PM
Joined: Aug 2014
South Central PA
oneoldboot Offline
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oneoldboot  Offline
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Joined: Aug 2014
South Central PA


I use the profax CO2 heater to prevent regulator freeze up. It's placed between the tank and regulator. No freeze ups since I started using this.

It needs to be plugged in to PRE-warm for 4-7 minutes before use.

The label reads that it can warm to 175 degrees. Using a laser thermometer, mine was about 109 before I turned it off. It's hot to touch.

[Linked Image]


BEWARE they sell this with both US and European plugs.

Re: CO2 regulator freezing during use [Re: oneoldboot] #8473327
6 hours ago
6 hours ago
Joined: Aug 2021
Tennessee
T
TNADC Offline OP
trapper
TNADC  Offline OP
trapper
T

Joined: Aug 2021
Tennessee
Originally Posted by oneoldboot


I use the profax CO2 heater to prevent regulator freeze up. It's placed between the tank and regulator. No freeze ups since I started using this.

It needs to be plugged in to PRE-warm for 4-7 minutes before use.

The label reads that it can warm to 175 degrees. Using a laser thermometer, mine was about 109 before I turned it off. It's hot to touch.

[Linked Image]


BEWARE they sell this with both US and European plugs.


That is a great idea. I'd need a long extension cord inasmuch as I euthanize on the go in the bed of my truck.

Re: CO2 regulator freezing during use [Re: EatenByLimestone] #8473417
2 hours ago
2 hours ago
Joined: Aug 2021
Tennessee
T
TNADC Offline OP
trapper
TNADC  Offline OP
trapper
T

Joined: Aug 2021
Tennessee
Originally Posted by EatenByLimestone
https://trapperman.com/forum/ubbthreads.php/topics/8329792/2

Here’s the old thread so folks don’t have to search!

So working off the pressure drop causing a decrease in temperature theory:

You mentioned that the full tank doesn’t freeze up. Have you found this to be generally true?

If you need 1lb of CO2 each time and often do 4 a day, you’re really emptying a tank. I suppose the first thing to verify is that you are getting a full 10lbs of gas in your tank. It seems like there’d have to be some room for expansion? Maybe 9lbs of CO2? If you’re not getting 9, the % drop is much greater!

1/9 is 11.1% of tank volume used
1/8 is 12.5%
1/7 is 14.3%
1/6 is 16.7%

Total 54.6% of the tank is used up in 4 uses. Where the use on the full tank doesn’t drop the psi much, each use after that really increases the weight taken out. That will really lower the psi on the tank, lowering the temperature of the gas and causing any moisture to freeze.

If you went to a 20lb tank:

1/18 is 5.6%
1/17 is 5.9%
1/16 is 6.3%
1/15 is 6.7%

The tank is used up much slower. The PSI will not drop as fast in 4 uses, so temperature will not go as low. Eventually it will, but you’ll have a much longer trouble-free period.


Not necessarily always true with a full tank. I'm going to chat with my supplier to see what he can tell me. I'm currently buying it from a beer making store. I may go directly to a gas supplier. They are a bit further of a drive, but if I can get a cleaner product, it will be worth it. Thanks.

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